Somersault Peeling Machine

Somersault Peeling Machine

The bottom skin removal machine is a mechanical equipment used for processing concrete blocks, mainly for flipping concrete blocks and removing their bottom skin.
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Product Introduction

The bottom skin removal machine is a mechanical equipment used for processing concrete blocks, mainly for flipping concrete blocks and removing their bottom skin. The specific introduction is as follows:

Working principle: The device drives the blocks to flip, utilizing gravity to naturally drop the leather at the top and bottom of the blocks. Some models also cooperate with the movement of sliding plates to better separate the blocks from the bottom leather material.

Structural composition: generally includes main frame, boom, flip seat and other components. There are bottom and side support plates on the flip seat, and the bottom support plate is equipped with a locking mechanism for fixing the blocks. Some devices have sliding plates on the inside of their side pallets, and there is also a translation power source on the side pallets that drives the sliding plates to move. In addition, some models will be equipped with a scraping side plate mechanism on the main frame to scrape off the adhered raw materials on the side plates. The mechanism includes a lifting frame and a scraper.

 

Bottom flipping machine

 

The bottom skin removal machine is a mechanical equipment used for processing concrete blocks, mainly for flipping concrete blocks and removing their bottom skin. The specific introduction is as follows:

Working principle: The device drives the blocks to flip, utilizing gravity to naturally drop the leather at the top and bottom of the blocks. Some models also cooperate with the movement of sliding plates to better separate the blocks from the bottom leather material.

Structural composition: generally includes main frame, boom, flip seat and other components. There are bottom and side support plates on the flip seat, and the bottom support plate is equipped with a locking mechanism for fixing the blocks. Some devices have sliding plates on the inside of their side pallets, and there is also a translation power source on the side pallets that drives the sliding plates to move. In addition, some models will be equipped with a scraping side plate mechanism on the main frame to scrape off the adhered raw materials on the side plates. The mechanism includes a lifting frame and a scraper.

 

The common faults and troubleshooting methods are as follows:

 

 

Mechanical failure

-The equipment runs unevenly, with excessive vibration and shaking: it may be due to the equipment manufacturing and installation quality not meeting the requirements, such as large and small drag plates not being perpendicular to each other, low flatness, etc; It may also be due to inadequate equipment maintenance and failure to promptly remove any attached waste on the working surface. This can be solved by readjusting the installation accuracy of the equipment, ensuring the verticality and flatness of the drag plates, strengthening equipment cleaning and maintenance, and promptly removing waste materials.

-Improper flipping movement: The reason may be that the attached waste materials on the working surfaces such as the small drag board, track, and flipping horizontal support platform are not removed in a timely manner, or the equipment transmission components are worn or loose. Waste materials on the working surface should be cleaned up in a timely manner, and transmission components such as chains, gears, bearings, etc. should be inspected. Severely worn components should be replaced, and loose components should be tightened.

-Uneven, fast, or heavy tiling of bricks is often due to the operator's lack of proficiency or violation of regulations. It is necessary to strengthen the training of operators to familiarize them with the equipment operation process, strictly follow the operating procedures, and avoid illegal operations.

 

Hydraulic system Failure

 

Insufficient pressure

It may be due to reverse motor direction, clogged oil pipes or filters, excessive clearance between parts, loose connection ports for air intake, high oil viscosity or temperature, etc. The problem can be solved by checking the motor steering, unclogging the pipeline, cleaning or replacing the filter, inspecting and replacing worn parts, tightening the connection port, selecting the appropriate oil and controlling the oil temperature.

Hydraulic noise is high

Reasons include pipeline blockage or small filter capacity, poor sealing leading to bubbles in the oil, inaccurate alignment between the pump and shaft, low oil level in the tank, low oil temperature or high oil viscosity, damaged pump bearings, etc. The fault can be eliminated by cleaning the filter, replenishing oil, replacing the sealing ring, adjusting the position of the pump and shaft to align them, replenishing oil in a timely manner, heating the oil or replacing the appropriate oil, and checking and replacing damaged pump bearings.

Electrical system malfunction

 

-Power supply issues: manifested as unstable voltage, excessive or insufficient current, etc. A multimeter can be used to measure the voltage and current values between input and output terminals, check the fuse status in the distribution box, and adjust the voltage regulator settings to ensure stable power supply.

-Control circuit failure: usually involves relay contact burnout, line short circuit, etc. Careful inspection should be carried out to ensure that all connection parts are not loose, and that there are no obvious signs of damage on the appearance of components such as relays and contactors. Damaged components should be replaced, and loose wiring should be tightened.

-Sensor failure: If the feedback signal is abnormal, it may be due to dust accumulation in the sensing head or damage to the internal circuit board. Regularly clean the sensing head, inspect and repair the internal circuit board, and replace the sensor with a new one if necessary.

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