Block Packing Machine without Support

Aerated block palletizer is a device used for palletizing aerated concrete blocks, which can effectively reduce packaging costs and improve transportation efficiency. Here is the relevant introduction: feature -Low cost: No need to purchase and use pallets, low overall usage cost, can save...

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Product Introduction

feature

-Low cost: No need to purchase and use pallets, low overall usage cost, can save pallet investment and turnover loss costs.

-High degree of automation: Fully automated operation, automatically controlling processes such as unpacking, hole sorting, and packaging through programs, saving labor.

-Strong universality: One production line can be suitable for multiple brick types, and can package different specifications of brick types and brick stack forms.

-High efficiency: Large output, some equipment can reach 80-110 cubic meters per hour, and the packaging tightening force can be adjusted from 100-500KG to meet various bundling needs.

-Small damage: The damage to the blocks is minimal, and the packaging effect is neat and firm, ensuring transportation safety.

Workflow

Usually, the sandwich type dual servo palletizer accurately transfers the steam cured aerated block products to the intelligent transfer platform. The automatic unpacking and palletizing robot implements three-dimensional stacking operations according to preset specifications, synchronously completes the intelligent removal of forklift holes, and the formed stacked bodies are imported into the dual station cyclic packaging unit by the fully automatic conveyor line, synchronously completes vertical bundling from top to bottom, and then horizontal bundling to achieve palletized packaging.

Main features: The non tray packaging machine for aerated blocks has a high degree of automation, with an efficiency of 40-120 cubic meters per hour. The packaging is tight and the tightening force can be adjusted, resulting in minimal damage to the blocks.

Main technical parameters

1. Model size: 1200 * 1200 * 1200/1200 * 1200 * 1500/1200 * 1200 * 1800

2. Mass: 1800 kilograms

3. Power: 4KW

4. Power System: Electric Hybrid

Common faults and their solutions

1, Common faults and solutions of strapping machines:

(1) The packing and delivery belts are not smooth

-Reason for malfunction: 1 The installation of the packaging tape is too tight or too loose; 2. The surface of the conveyor roller is worn or has foreign objects; 3. The conveyor track is deformed or has debris.

-Solution: 1 Adjust the tension of the packaging tape roll to make it moderately elastic; 2. Replace the worn conveyor roller and clean any foreign objects on the surface of the roller; 3. Correct the deformed conveyor track and blow away any debris inside the track with compressed air.

(2) The packing tape cannot be rubbed, heated, or bonded

-Reason for malfunction: 1 Friction heating motor damage or malfunction alarm; 2. The heat sealing time is set too short; 3. The gap between the heat sealing heads is too small or too large.

-Solution: 1 Replace the damaged friction heating motor or check the driver, then turn off the power again and turn it back on; 2. Adjust the heat sealing time according to the packaging tape material (such as PP tape, PET tape), usually the heat sealing time of PET tape is about 100 seconds (extended appropriately in winter); 3. Adjust the gap between the heat sealing heads to just press one layer of tape.

(1) The packing tape is broken

-Reason for malfunction: 1 Poor quality of packaging tape (such as uneven thickness and brittle material); 2. The bundling tension is set too high; 3. The cutting edge is worn or too dull.

-Solution: 1 Replace with qualified packaging straps to ensure compatibility with the equipment; 2. Reduce the bundling tension and adjust it to the appropriate value according to the stacking height of the blocks; 3. Grind or replace the cutting blade with a new one to ensure a sharp edge.

(2) The strap is not securely fastened after packaging

-Reason for malfunction: 1 The heat sealing time is too short or too long; 2. Insufficient pressure at the junction; 3. The surface of the packing tape has oil stains or moisture; 4. The cooling time is too short.

-Solution: 1 Reasonably adjust the heat sealing time; 2. Adjust the pressure of the heat sealing block to ensure a tight fit; 3. Clean the surface of the packing tape of oil and moisture, and keep it dry and clean; 4. Increase the cooling time appropriately.

(3) The machine does not move or responds slowly

-Reason for malfunction: 1 Unstable power supply voltage or poor circuit contact; 2. Control program error or PLC module failure; 3. Mechanical components are stuck (such as belt conveyors and blade cutters).

-Solution: 1 Check the power supply voltage and tighten loose circuit connectors; 2. Restart the machine and restore the program. If it fails, replace the PLC module; 3. Disassemble the stuck components, clean foreign objects, and add lubricating oil to ensure smooth movement.