Non-support Punch Clamp
The tray free packing and emptying fixture for aerated concrete blocks is a device used to extract some blocks during the packing process, forming forklift holes for easy handling.
Here is the relevant introduction:
-Function: Drill holes in the stacked blanks, and rotate the drilled blocks to a designated platform for subsequent packaging and other processes, achieving palletized packaging and reducing packaging costs.
-Structural composition: Taking the composite rotary drilling fixture for stacking and packaging aerated concrete blocks as an example, it mainly includes a rotating mechanism, a support frame, a clamping arm drive mechanism, and a clamping arm combination mechanism. The rotary mechanism is used to drive the support frame to perform rotary motion; The clamping arm drive mechanism can drive the left and right clamping arms to approach or move away from each other, usually composed of hydraulic cylinders, etc; The clamping arm combination mechanism includes left and right clamping arms, with a first clamping plate at the lower part for clamping blocks, and a hole extraction clamping mechanism composed of a swing shaft, a swing drive plate, a clamping block, a rotating clamping cylinder, etc., which can achieve hole extraction function.
-Working principle: The left and right clamping arms are driven to rotate by a rotating mechanism, which facilitates clamping, stacking, and hole extraction work. The clamping arm driving mechanism drives the relative movement of the first clamping plate to achieve the clamping of the block layer and complete the stacking process. At the same time, rotating the clamping cylinder drives the relative movement of the clamping block, which can extract some of the blocks in the block layer to form forklift holes and achieve hole extraction work, thus meeting the demand for palletized packaging.
-Technical features: The vacuum fixture can achieve PLC automatic precise positioning, using motors or hydraulic lifting, suitable for
Unpacked palletizing hole drawing fixture
The tray free packing and emptying fixture for aerated concrete blocks is a device used to extract some blocks during the packing process, forming forklift holes for easy handling. Here is the relevant introduction:
-Function: Drill holes in the stacked blanks, and rotate the drilled blocks to a designated platform for subsequent packaging and other processes, achieving palletized packaging and reducing packaging costs.
-Structural composition: Taking the composite rotary drilling fixture for stacking and packaging aerated concrete blocks as an example, it mainly includes a rotating mechanism, a support frame, a clamping arm drive mechanism, and a clamping arm combination mechanism. The rotary mechanism is used to drive the support frame to perform rotary motion; The clamping arm drive mechanism can drive the left and right clamping arms to approach or move away from each other, usually composed of hydraulic cylinders, etc; The clamping arm combination mechanism includes left and right clamping arms, with a first clamping plate at the lower part for clamping blocks, and a hole extraction clamping mechanism composed of a swing shaft, a swing drive plate, a clamping block, a rotating clamping cylinder, etc., which can achieve hole extraction function.
-Working principle: The left and right clamping arms are driven to rotate by a rotating mechanism, which facilitates clamping, stacking, and hole extraction work. The clamping arm driving mechanism drives the relative movement of the first clamping plate to achieve the clamping of the block layer and complete the stacking process. At the same time, rotating the clamping cylinder drives the relative movement of the clamping block, which can extract some of the blocks in the block layer to form forklift holes and achieve hole extraction work, thus meeting the demand for palletized packaging.
-Technical features: The vacuum fixture can achieve PLC automatic precise positioning, using motors or hydraulic lifting, suitable for The lifting and lowering of structures across different spans can adapt to the stacking and drilling operations of aerated concrete blocks of different specifications, reducing the cost of drilling operations. The structure is neat, efficient, and conducive to standardized promotion. It is currently a popular and practical kettle packaging equipment.
The common faults and their solutions are as follows
Decreased clamping force
This may be due to prolonged use of the fixture, leakage in the cylinder, or aging of the air circuit; Or the clamping claw is not in close contact with the block; It is also possible that the clamping mechanism is not flexible due to oil or other impurities contamination. The solution is to replace the cylinder or adjust the air pressure; Clean the surface of the fixture and re clamp it; Clean the fixture, replace the lubricating oil, and adjust the cylinder rod.
01
Fixture jamming
The internal parts of the fixture do not move flexibly, the clamping force is unevenly distributed, or the clamping screw is loose, resulting in unstable clamping of the workpiece, which may cause fixture jamming. The problem of inflexible movement of parts can be solved by cleaning the inside of the fixture and adding lubricating oil. For loose clamping screws, they need to be re reinforced.
02
Claw deformation
Careless collisions with hard objects or material fatigue caused by prolonged use can lead to deformation of the claw. After the deformation of the claw, there will be gaps in the middle of the brick when clamped again, resulting in uneven clamping force and causing the brick to fall off. This situation usually requires replacing the claws.
03
Electrical control faults, such as broken output lines of solenoid valves or burnt coils, may cause the fixture to malfunction. It can be solved by checking the circuit, repairing or replacing the broken part, and replacing the new solenoid valve.
04
Irregular palletizing
It may be due to a malfunction in the control system or sensors of the palletizing fixture, or it may be caused by factors such as the size, shape, or weight of the goods. During processing, it is possible to check whether the control system and sensors are working properly, while ensuring that the size, shape, and weight of the goods meet the requirements. It is also possible to try adjusting the parameters of the palletizing fixture.
05
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