Block Packing Machine with Support (bundling Machine)

The aerated concrete block finished product palletizer is a device used for packaging concrete block products. It can be used in conjunction with pallets to neatly pack the blocks for easy transportation and storage.

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Product Introduction

-Functional features: It can automatically identify, locate, and package blocks through preset programs and sensors, improving production efficiency; Adopting advanced control systems such as PLC control, it can accurately control the packaging process, ensuring accuracy and stability; Can adapt to blocks of different sizes, shapes, and weights to meet diverse packaging needs; It can also reduce labor costs and material waste, and lower the rate of defective products.

-Structural composition: usually includes a rack, used to support equipment; Packaging agency, responsible for wrapping and tightening the packaging tape; Control systems, such as PLC controllers, touch screens, etc., control operation and monitor processes; Conveyor device to transport the blocks to the packaging position; There are also safety protection devices, such as emergency stop buttons, to ensure the safety of operators.

-Working principle: The blocks are first carried and transported by a conveyor chain, and then undergo processes such as stacking and merging to reach the designated position of the baler. The baler's strapping supply device sends the strapping into the strapping head, wraps, tightens, and cuts off the strapping on the blocks. After completing the strapping, the blocks are sent out by the conveyor chain and finally transported to the yard by forklift.

Main technical parameters

1. Model size: 1200 * 1200 * 1200/1200 * 1200 * 1500/1200 * 1200 * 1800

2. Mass: 1600 kilograms

3. Power: 5.5Kw

4. Power System: Electric Hybrid

Common faults and their solutions

1, Common faults and solutions of strapping machines:

(1) The packing and delivery belts are not smooth

-Reason for malfunction: 1 The installation of the packaging tape is too tight or too loose; 2. The surface of the conveyor roller is worn or has foreign objects; 3. The conveyor track is deformed or has debris.

-Solution: 1 Adjust the tension of the packaging tape roll to make it moderately elastic; 2. Replace the worn conveyor roller and clean any foreign objects on the surface of the roller; 3. Correct the deformed conveyor track and blow away any debris inside the track with compressed air.

(2) The packing tape cannot be rubbed, heated, or bonded

-Reason for malfunction: 1 Friction heating motor damage or malfunction alarm; 2. The heat sealing time is set too short; 3. The gap between the heat sealing heads is too small or too large.

-Solution: 1 Replace the damaged friction heating motor or check the driver, then turn off the power again and turn it back on; 2. Adjust the heat sealing time according to the packaging tape material (such as PP tape, PET tape), usually the heat sealing time of PET tape is about 100 seconds (extended appropriately in winter); 3. Adjust the gap between the heat sealing heads to just press one layer of tape.

(1) The packing tape is broken

-Reason for malfunction: 1 Poor quality of packaging tape (such as uneven thickness and brittle material); 2. The bundling tension is set too high; 3. The cutting edge is worn or too dull.

-Solution: 1 Replace with qualified packaging straps to ensure compatibility with the equipment; 2. Reduce the bundling tension and adjust it to the appropriate value according to the stacking height of the blocks; 3. Grind or replace the cutting blade with a new one to ensure a sharp edge.

(2) The strap is not securely fastened after packaging

-Reason for malfunction: 1 The heat sealing time is too short or too long; 2. Insufficient pressure at the junction; 3. The surface of the packing tape has oil stains or moisture; 4. The cooling time is too short.

-Solution: 1 Reasonably adjust the heat sealing time; 2. Adjust the pressure of the heat sealing block to ensure a tight fit; 3. Clean the surface of the packing tape of oil and moisture, and keep it dry and clean; 4. Increase the cooling time appropriately.

(3) The machine does not move or responds slowly

-Reason for malfunction: 1 Unstable power supply voltage or poor circuit contact; 2. Control program error or PLC module failure; 3. Mechanical components are stuck (such as belt conveyors and blade cutters).

-Solution: 1 Check the power supply voltage and tighten loose circuit connectors; 2. Restart the machine and restore the program. If it fails, replace the PLC module; 3. Disassemble the stuck components, clean foreign objects, and add lubricating oil to ensure smooth movement.