Mobile Board Splitter
With the improvement of market demand and automation level, the post kettle plate breaking system and packaging system have also emerged. After the products are released from the kettle, they go through processes such as shuttle, finished product lifting, automatic plate breaking, and transportation packaging. The neatly stacked products can be directly stacked in the finished product factory area with forklifts.
The breaking machine is used to mechanically separate the layers of the blank body from the vertical discharge kettle. The machine is installed at the finished product conveying end of the aerated block and automatically completes the breaking program. The quality of the gas block breaking machine produced by Shuangfengda Machinery is guaranteed, and it has always won unanimous praise from users.
The aerated block production line - the bending machine is divided into mobile bending machine and fixed bending machine. The following is a detailed introduction to the workflow of mobile and fixed bending machines.
Workflow of mobile bending machine: The finished product after steaming and curing, along with the mold side plate, is transported by the mold box side plate transport device to the bottom of the mobile bending machine. The lifting device is activated to lift up the billet and side plate. The mobile bending machine breaks them apart from the top to the bottom layer, and after reaching the bottom layer, it clamps all the finished products and moves them to the block finished product packaging line. The blocks are placed on the packaging line, and the mobile bending machine continues to move the aerated board to the aerated board conveyor packaging line and returns again.
The fixed bending machine is a device that transports the steamed and cured billet and the mold side plate to the lower part of the fixed bending machine by the mold side plate transport device. The lifting device is activated to lift the billet and side plate, and the fixed bending machine is broken from top to bottom. After reaching the bottom layer, the mold side plate transport device is activated to transport the finished product and the mold side plate away from below the fixed bending machine. The bending machine repeats the above actions.
Main technical parameters
1. Model size: 4000 * 1200 * 600/4200 * 1200 * 600/4800 * 1200 * 600/6000 * 1200 * 600
2. Quality: 22000 kilograms
3. Power: 35.5Kw
4. Operating speed: 10-45m/min, variable frequency adj
The common faults and troubleshooting methods are as follows
Mechanical malfunction
Inappropriate board delivery
It may be due to sensor displacement or improper arm position. The sensor position and boom position can be adjusted to enable the board feeding vehicleto push the board normally.
Excessive impact on equipment components
The reason may be high pressure or inaccurate sensor position. Adjust the pressure and tighten the sensor position to leave a 10mm margin when the piston moves to the front or rear position.
-Hydraulic system malfunction
-The hydraulic pump is not producing oil: it may be due to the motor turning incorrectly, or the oil level being too low, or it may be due to air intake. Check the direction of the electric motor, add oil to the appropriate level, check if there is any air leakage in the suction pipe, and deal with it.
-Hydraulic cylinder crawling (panting): Low oil level can cause air to enter, hydraulic control check valve failure, air to enter the system, abnormal oil temperature, or piston rod bending and pulling. It can replenish oil, exhaust, strengthen sealing, eliminate hydraulic control check valve faults, control oil temperature within normal range, and replace the oil cylinder if necessary.
-Unstable pressure: Air in the oil, internal wear of the relief valve, wear of the pump or motor, wear of the cylinder bore, contamination of the oil, and other reasons may all cause it. It is necessary to exhaust the air, repair or replace the overflow valve, repair or replace the pump, motor, and oil cylinder, drain the oil and rinse before changing the oil.
Electrical malfunction
Control switch tripping
If the hydraulic pump controls the air switch to "trip", it may be due to three-phase power supply phase loss, motor overload, motor bearing damage, poor or damaged air switch contact. Can detect three-phase power supply, motor current, bearings, and air switches for corresponding maintenance or replacement.
The device suddenly stops during automatic operation
it may be due to poor contact or damage of the limit proximity switch. Attention should be paid to observing the proximity switches of each limit, whether there is any movement phenomenon after sensing in place, and adjusting or replacing damaged proximity switches.
Relay malfunction
Mismatch of intermediate relay voltage, contact erosion, etc. can cause abnormal equipment operation. If the voltage is not compared when replacing the intermediate relay, it should be replaced with an intermediate relay of the correct voltage; If the contact is burned, the relay needs to be replaced.
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